Last Updated S012019

BIA205S/BEE304S

Unit Name Electrical Control, Circuits and PLC Programming
Unit Code BIA205S/BEE304S
Unit Duration 1 Term (2 Terms for 24 week delivery)
Award

Bachelor of Science (Engineering)

Duration 3 years    

Year Level Two or Three
Unit Creator / Reviewer N/A
Core/Sub-discipline: Sub-discipline
Pre/Co-requisites BSC101C, BEE106S
Credit Points

3

Total Course Credit Points 81 (27 x 3)

Mode of Delivery Online or on-campus. 
Unit Workload (Total student workload including “contact hours” = 10 hours per week; 5 hours per week for 24 week delivery)
Pre-recordings / Lecture – 1.5 hours
Tutorial – 1.5 hours
Guided labs / Group work / Assessments – 2 hours
Personal Study recommended – 5 hours

Unit Description and General Aims

The objective of this unit is to impart to the students: the ability to interpret electrical control schemes and their digital equivalent schemes; and, to design such schemes to achieve a given set of control objectives. Students will also be given sufficient instruction for them to have a thorough knowledge of the internals of a PLC, and the ability to create simple programs to achieve a given set of requirements. Students will complete a project covering the design of a control scheme, program the same on a PLC (simulation), and test the operation of this program.

Learning Outcomes

On successful completion of this Unit, students are expected to be able to:

  1. Use PSIM software (or equivalent) to draw simple circuits
    Bloom’s Level 6
  2. Create logic diagrams to achieve specific control functionalities.
    Bloom’s Level 6
  3. Translate the logic diagram to create hardwired control schemes (ladder type).
    Bloom’s Level 4
  4. Design control systems of feedback/feed-forward type of control and evaluate their stability.
    Bloom’s Level 6
  5. Explain the fundamental principles behind programmable logic controllers (PLC).
    Bloom’s Level 4
  6. Distinguish between different methods of programming PLCs based on IEC 61131-3.
    Bloom’s Level 4
  7. Create and test a PLC program to achieve specific control functionalities.
    Bloom’s Level 6

Student assessment

Assessment Type When assessed Weighting (% of total unit marks) Learning Outcomes Assessed

Assessment 1

Type: Multi-choice test / Group work / Short answer questions / Practical / Remote Lab / Simulation

Example Topic: Logic diagrams and control circuit development.

Students will complete a written assignment with approximately 10 questions to demonstrate a detailed knowledge of Boolean algebra and logic diagrams.

Due after Topic 5 15% 1, 2, 3

Assessment 2

Type: Multi-choice test / Group work / Short answer questions / Practical / Remote Lab / Simulation

Example Topic: PLCs Vs Hardwired control schemes.

Students will complete a quiz with MCQ type answers to 30 questions to demonstrate a detailed knowledge of hardwired logics and PLC equipment.

Due after Topic 9 20% 4, 5 

Assessment 3

Type: Multi-choice test / Group work / Short answer questions / Practical / Remote Lab / Simulation / Project / Report

Example Topic: Students will complete a project covering the design of a control scheme, program the same on a PLC (simulation), and test the operation of this program. The project should include PLC program using C language and other languages having IEC 61131-3 compliance.

Due after Topic 11 20% 5, 6, 7

Assessment 4

Type: Examination
An examination with a mix of detailed essay type questions and numerical problems to be completed within 2 hours.

Final Week 40% All

Attendance / Tutorial Participation

Example: Presentation, discussion, group work, exercises, self-assessment/reflection, case study analysis, application.

Continuous 5%  

Prescribed and Recommended Readings

Textbooks

• Phipps, CA, 1999, Fundamentals of Electrical Control, 2nd Edition, Fairmont Press, ISBN 978-0130126993
• IDC Technologies Course manual on PLC programming
• IDC Technologies course manual on Control loop tuning

Notes and Reference Texts

• IDC Technologies, Practical Programmable Logic Controllers (PLCs) for Automation and Process Control, IDC Technologies, Perth.
• Hackworth JR, Hackworth FD, Programmable Logic Controllers: Programming Methods and Applications. Online version available at http://www.nfiautomation.org/FREE_Download/Technical%20Documents/PLC/%28eBook%29%20%20PLC%20Programming%20Methods.pdf
• References from authentic websites on the Internet:

For example:
http://www.plcdev.com/a_quick_tutorial_on_rslogix_emulator_5000 : A Quick Tutorial on RSLogix Emulator 5000.

Unit Content

 

Topic 1

PSIM

1. Software introduction
2. Circuit design
3. Circuit drawing in PSIM
4. Simulation and analysis

Topics 2, 3 and 4

Control scheme interpretation and design

1. Need for control schemes
2. Symbols used in control circuits
3. Motor controls – unidirectional
4. Motor control – reversing
5. Interlocks for control/safety
6. Interpreting the operation of a control circuit
7. Design a control circuit in the form of a logic diagram for a given set of requirements and evaluation using Boolean algebra principles
8. Translating a logic diagram into a control circuit
9. Control systems (Open and closed loop), transfer function and block diagrams
10. Feedback controls and feed forward controls
11. Proportional, integral and derivative (PID) control
12. Analog and digital control
13. System stability criteria and loop tuning

Topics 5 and 6

Digital logic circuits and integrated circuits for logic applications

1. Fundamentals of digital electronics
2. Introduction to Logic gates
3. Diode-resistor logic (DRL)
4. Emitter coupled logic (ECL)
5. Resistor-transistor logic (RTL)
6. Diode transistor logic (DTL)
7. Transistor to transistor logic (TTL)
8. Positive and negative logic
9. Typical circuits for logic functions
10. Logic gates using integrated circuits
11. Other useful functions such as timers, counters, flip-flop (two-state) devices and etc. using ICs
12. Introduction to clocked (dynamic) digital logic circuits

Topics 7 and 8

Programmable logic controller basics

1. Historical overview
2. Clocked logic as the basis of programmable logic controllers
3. Fundamentals of PLC hardware
4. Block diagram of a PLC
5. PLC processor module
6. Internal memory and its organisation
7. Input-output section
8. Power supplies
9. Noise control from I/O connections
10. Recommended precautions in wiring
11. Operation of dynamic logic by step-by-step execution
12. Comparison of hard-wired logics with PLCs
13. Possible concerns in using PLC (focus on safety systems)

Topics 9 and 10

Programming methods based on IEC standard 61131-3

1. PLC programming basics
2. The need for a programming standard
3. Ladder logic programming
4. Structured text method
5. Function block method
6. Instruction list
7. Sequential function chart
8. Comparison between IEC61131-3 and C programming
9. Good programming habits
10. Code organisation and documentation
11. Maintenance of program code and change documentation
12. Simple examples of programming
13. Communication between PLCs

Topic 11

Program creation and testing

1. Demonstration of program writing using RSLogix 5000 emulator (or any other simulator)
2. Use of chassis monitor
3. Step-by-step development
4. Demonstration of the program using the simulator
5. Testing/troubleshooting

Topic 12

Unit Review

In the final week students will have an opportunity to review the contents covered so far. Opportunity will be provided for a review of student work and to clarify any outstanding issues. Instructors/facilitators may choose to cover a specialized topic if applicable to that cohort.