Last Updated | S012023 |
BME205S
Unit Name | Process Plant Layout, Piping and Pipeline Systems |
Unit Code | BME205S |
Unit Duration | 1 Semester |
Award |
Bachelor of Science (Engineering) Duration 3 years |
Year Level | Two |
Unit Creator / Reviewer | Dr. Milind Siddhpura |
Core/Sub-Discipline: | Sub-discipline |
Pre/Co-requisites | BSC103C, BSC203C |
Credit Points |
3 Total Course Credit Points 81 (27 x 3) |
Mode of Delivery | Online or on-campus. |
Unit Workload | (Total student workload including “contact hours” = 10 hours per week; 5 hours per week for 24 week delivery) Pre-recordings / Lecture – 1.5 hours Tutorial – 1.5 hours Guided labs / Group work / Assessments – 2 hours Personal Study recommended – 5 hours |
Unit Description and General Aims
The objective in presenting this unit is to impart to students the fundamental principles and concepts used in process plant layout and piping and pipeline design.
The subject matter covered in this unit will include the many considerations and requirements that are integral to the process of plant layout such as specifications; equipment arrangements; plot plans; Process and Instrumentation Diagrams (P&IDs); and, design documentation. Applicable codes and standards, issues related to design and construction practices, and the assessment of optimum routing and layout techniques will also be examined. Case studies and practical exercises are employed throughout this unit to assist students’ assimilation of unit contents, particularly piping concepts.
At the conclusion of this unit, students will have been imparted with the requisite knowledge and skills to prepare plant layout specifications, plot plans, and P&IDs; evaluate pipeline design principles and procedures; and, recognise the underlying causes behind piping degradation, assess damage, and undertake repairs.
Learning Outcomes
On successful completion of this Unit, students are expected to be able to:
- Examine the basics of process plant layout and design.
Bloom's Level 4 - Prepare plant layout specifications, plot plans, and P & IDs.
Bloom's Level 6 - Identify piping system components.
Bloom's Level 3 - Evaluate pipeline design principles and procedures.
Bloom's Level 5 - Apply the relevant data and tools for pipeline routing.
Bloom's Level 3 - Calculate forces and stresses in pipelines.
Bloom's Level 3 - Assess pipelines for damage / degradation and undertake repairs.
Bloom's Level 5
Student assessment
Assessment Type | When assessed | Weighting (% of total unit marks) | Learning Outcomes Assessed |
Assessment 1 Type: Quiz (Invigilated) Example Topic: Process flow diagrams, equipment drawings and specifications, plot plans. Students will complete a quiz with MCQ type answers to 20 questions to demonstrate relevant knowledge of the basics of process plant layout. |
Due after Topic 3 | 10% | 1, 2 |
Assessment 2 Type: Short and Long answer questions (Report) Example Topic: P&IDs, control valve manifolds, meter runs, piping specifications and codes. Students will be required to interpret P&IDs and answer questions related to piping design documentation and piping components. |
Due after Topic 5 | 20% | 2, 3 |
Assessment 3 Type: Practical (Report) Example Topic: Pipeline design and routing. Students will be using PASS Start-Prof software to complete this software-based practical. |
Due after Topic 10 | 20% | 4, 5, 6 |
Assessment 4 Type: Exam (Invigilated) Example Topic: All topics An examination with a mix of detailed report type questions and/or simple numerical problems to be completed in 3 hours |
Final Week | 40% | 1 to 7 |
Tutorial Participation/Attendance + Weekly Homework* * Tutorial participation/attendance will be 5% and weekly homework will be 5%. Students need to submit weekly homework discussed and assigned during the live tutorial. |
Continuous | 10% | 1 to 7 |
Prescribed and Recommended Readings
Textbook
Fundamentals of Process Plant Layout and Piping Design, IDC Technologies, Perth
Pipeline Systems: Design, Construction, Maintenance and Asset Management, IDC Technologies, Perth
Reference
Bausbacher, E & Hunt, R 1993, Process Plant Layout and Piping Design, 1st edn, Prentice Hall, ISBN-13: 978-0131386297
Journal, website
piping-info.blogspot.com/.../process-plant-layout-and-piping-design.htm
Notes and Reference Texts
IDC Technologies
Other material advised during the lectures
Unit Content
Topic 1
Fundamentals
1. Plant layout fundamentals
2. Procedures and workflow methods
3. Physical quantities and units
4. Process Flow Diagrams (PFDs)
5. Equipment used in process plants
6. Equipment drawings and specifications
Topic 2
Plant Layout and Plot Plans
1. Plant layout specifications
2. Guidelines and codes for plant layout
3. Safety considerations
4. Plot plans
5. Equipment arrangement drawings
Topic 3
Process and Instrumentation Diagrams (P&IDs)
1. Fundamentals of P&IDs
2. Instruments and instrument symbols
3. Layout and components of control valve manifolds
4. Layout and components of meter runs
Topic 4
Plant Layout and Piping Design Documentation and Tools
1. Equipment arrangement drawings
2. Equipment lists
3. Piping line lists
4. Piping specifications and codes
5. Piping isometrics
6. Bills of Material
7. 3D models
Topic 5
Piping Fundamentals, System Components, and Materials
1. Basics of piping
2. Fittings
3. Flanges
4. Valves
5. Material classification system and specifications
6. Piping specifications
7. Material selection
Topic 6
Overview of Pipeline Systems
1. Pipeline basics
2. Factors influencing pipeline design
3. Pipeline construction fundamentals
4. Pipeline design principles – hydraulics, mechanical design, and materials of construction
5. Pipeline economics
Topic 7
Pipeline Design Standards
1. Standards development
2. International and local codes applicable to pipelines
3. Changes to regulations
4. Pipeline design steps
5. Fluids and gases transported
Topic 8
Routing Techniques and Environmental Considerations
1. Factors influencing piping routing
2. Investigation of pipeline routing techniques
3. Tools and data used in pipeline routing
4. Environmental issues to consider during planning
5. Design considerations with respect to the environment
Topics 9 and 10
Mechanical design of Pipelines, Components, and Materials
1. Forces and stresses in pipelines
2. Specified minimum yield strength of pipeline materials
3. Mechanical design equations: calculations of Maximum Allowable Pressure (MAP) and minimum required wall thickness of pipelines
4. Sustained loads in pipelines
5. Thermal expansion/contraction of materials
6. Pumps and compressors
7. Optimal pipe size vs. location of pump/compressor stations
8. Optimal pipeline construction material
Topic 11
Corrosion, Assessment, Repairs, and Maintenance
1. Practical corrosion
2. Classification of corrosion mechanisms
3. Internal corrosion – chemical treatment, inhibitors and biocides
4. External corrosion – coatings and cathodic protection
5. Pipeline Integrity Programs
Topic 12
Unit Review
In the final week, students will have an opportunity to review the contents covered so far. Opportunity will be provided for a review of student work and to clarify any outstanding issues. Instructors/facilitators may choose to cover a specialized topic if applicable to that cohort.
Software/Hardware Used
Software
- PASS Start-Prof
- Version: 4.84 R5
- Instructions: Go to Remote Lab
- Additional resources or files: Refer to the PDF 'BME205S_PASS Start-Prof Software Instructions_Videos' available on the Moodle Unit page.
Hardware
- N/A